Posted: Tue 13 May, 2008 3:46 pm
Well.... in theory it is simple, but I can forsee a few niggles. I should add that I have never done a frame exactly like this.
Making a subframe is easy enough. Getting neat edges is not so easy. When you fix the board to the subframe it will not run exactly flush to the edge of the subframe. I know it should, but no matter how accurate you try to cut it it won't. Sods Law. If you were doing pure woodwork, it would be an easy matter to make the board slightly larger and run a router with a laminate trimmer around. Can't do this with the poster mounted though. The edge will get chewed up and you can't sand it. that's why I suggested the outer frame, which would make it neater and protect the edge of the poster.
I'm not sure whether you would get problems with expansion on the bigger sizes. I would varnish the back of the board to seal it. This should prevent bowing... The only way to make sure is to make one and see.
All in all, I think the thin board/subframe method is much better than using big thick sheets of MDF. More work, but the finished product will be lighter and more stable. I would make a few exp examples and watch them for a few weeks for bowing/twisting or other nasties. For an outer frame, some square ash maybe 40mm deep and 20mm wide would look good. Even better if you can get it ready finished in black.
Making a subframe is easy enough. Getting neat edges is not so easy. When you fix the board to the subframe it will not run exactly flush to the edge of the subframe. I know it should, but no matter how accurate you try to cut it it won't. Sods Law. If you were doing pure woodwork, it would be an easy matter to make the board slightly larger and run a router with a laminate trimmer around. Can't do this with the poster mounted though. The edge will get chewed up and you can't sand it. that's why I suggested the outer frame, which would make it neater and protect the edge of the poster.
I'm not sure whether you would get problems with expansion on the bigger sizes. I would varnish the back of the board to seal it. This should prevent bowing... The only way to make sure is to make one and see.
All in all, I think the thin board/subframe method is much better than using big thick sheets of MDF. More work, but the finished product will be lighter and more stable. I would make a few exp examples and watch them for a few weeks for bowing/twisting or other nasties. For an outer frame, some square ash maybe 40mm deep and 20mm wide would look good. Even better if you can get it ready finished in black.