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Foamboard cutting

Posted: Tue 30 Jul, 2013 11:36 am
by Bracken643
I have just got some 10mm foamboard from Wessex Pic's and am finding that I am having problems cutting it I used firstly my straight edged cutter that came with my Logan cutter and it seemes to catch and full out some of the core foam, the same thing happened when i used my trusty stanley knife. I never had this problem with 5mm foamboard any ideas or is there a recomended foamboard cutter?

Re: Foamboard cutting

Posted: Tue 30 Jul, 2013 11:51 am
by Tudor Rose
You will probably find you need to use a brand new blade. Any slight wear and tear can cause it to drag foamcore out from the centre. This is much more likely to happen the thicker the foamboard.

Re: Foamboard cutting

Posted: Tue 30 Jul, 2013 2:45 pm
by Graysalchemy
+1 for that new blade.

Re: Foamboard cutting

Posted: Tue 30 Jul, 2013 4:45 pm
by prospero
Blades are cheaper than foamcore. :wink:

Re: Foamboard cutting

Posted: Tue 30 Jul, 2013 4:53 pm
by stcstc
other thing is some foamboard is just shite, the trick is to use nice thin blade

for example a stanley blade creates drag where a scapel blade does

Re: Foamboard cutting

Posted: Tue 30 Jul, 2013 7:02 pm
by countrystudio
I have found that using only the weight of a stanley knife and making two or three passes you can get clean cuts even if the foamboard is not the best. Use a new blade too.

Re: Foamboard cutting

Posted: Tue 30 Jul, 2013 10:00 pm
by Not your average framer
I always use a new blade everytime I cut foamboard. I'm using some nice cheap blades, which as far as I can remember were bought from Simons.

I stopped using more expensive stanley type blades years ago, but I would be very interested in buying titanium nitride coated blades if anyone was planning on doing some. (Big hint to suppliers)

Lion were kind enough to send me some free samples of some titanium nitride coated mount cutting blades. I really liked them, but when I tried to order some they weren't available. I'd be interested to know if there is any chance of these becoming available!

Re: Foamboard cutting

Posted: Thu 01 Aug, 2013 12:30 pm
by Bracken643
Ty for the advice it looks like new blades then lol

Re: Foamboard cutting

Posted: Fri 30 Aug, 2013 3:49 pm
by norymags
I use my Keencut Excalibur 5000, and put a mount cutter blade in the opposite side of the glass cutter, it works fine each time, and I have cut quite a few 10mm boards

Re: Foamboard cutting

Posted: Sat 31 Aug, 2013 10:06 am
by Roboframer
IOW you use the excalibur!

Re: Foamboard cutting

Posted: Mon 02 Sep, 2013 4:06 pm
by norymags
Yes, it seems to get the best out of the foam core,I used the old system 4000 before that, and never envisaged having to cut it by hand, hence that's the only way I have ever done it and the blade from the mount cutter as you know is still sharp as it only uses the edges.

I tend to cut thin slices, perhaps 30mm for using on sports shirts.

Norrie.

Re: Foamboard cutting

Posted: Mon 02 Sep, 2013 6:18 pm
by mho
We cut all our foamboard on the excalibur 5000, cuts perfect everytime.

Re: Foamboard cutting

Posted: Thu 05 Sep, 2013 9:22 pm
by pramsay13
I use this bad boy right here.
p-foamboardcutter.jpg
p-foamboardcutter.jpg (9.66 KiB) Viewed 9673 times
I used to use a stanley blade and it kept catching. Then I tried my mountcutter but I could only get half a cut.
Perfect results every time on this and I haven't changed the blade yet in a few months.

Re: Foamboard cutting

Posted: Fri 06 Sep, 2013 8:32 am
by Richard Photofusion
We have no problems with Kapa mount on either the Steeltrak, or Javelin cutters, but we are having a devil of a time finding Really sharp, consistent blades for cutting RC laminated mounted prints. Seems that one edge of a stanley medium duty type blade will be perfect, but the reverse face can cause snaggies. It's not the order the blades are inserted - sometimes the first end will be good, sometimes bad (so I don't think it's to do with the blade being chipped on insertion to the cutter).
We've tried Keencut, Fletcher Terry, & Lion generic blades, with the same results. Also, not due to the orientation of the Forex, Kapa, print or laminate. For a short period, we had some lovely blades from Lion, that were paper wrapped, and not oiled, but have not seen them for a fair while (no fine oil on your fingers, or gloves).

Would love to try some TiN blades - we tend to go through at least one normal blade per print, sometimes one per edge, so an increased unit cost (no more than 10x) for reliable, consistent blades could save us a small fortune.

Re: Foamboard cutting

Posted: Sun 24 Nov, 2013 4:13 pm
by Tangent
Thanks for that Pramsay.
That bad boy right there is now on my shopping list :D

Re: Foamboard cutting

Posted: Sun 24 Nov, 2013 4:46 pm
by stcstc
Richard Photofusion wrote:We have no problems with Kapa mount on either the Steeltrak, or Javelin cutters, but we are having a devil of a time finding Really sharp, consistent blades for cutting RC laminated mounted prints.

i use scapel blades, i think the problem with blades like stanley blades are to thick, where as scapel as its a bit thinner seems to work fine

Re: Foamboard cutting

Posted: Sun 24 Nov, 2013 8:11 pm
by Not your average framer
Yes, I agree! Also scalpel blades are made from top quality surgical steel. Unfortunately scalpel blades don't fit my Keencut System 4000.

I still use the Swann Morton "SMO-R" retractable blade handles with the S-M 01 blades and they are good too!

Swann Morton also make a retractable handle to suit the most popular size /shapes of their scalpel blades.

Re: Foamboard cutting

Posted: Sun 24 Nov, 2013 8:57 pm
by Roboframer
We've got a couple of these, which my framer prefers to my weapon of choice

But wherever possible we'll use the Excalibur, far safer, cuts in one hit, cuts to size, the point of the blade is not used and there's no cutting surface to worry about or to help dull the blade. We'll use the CMC too.

Re: Foamboard cutting

Posted: Sun 24 Nov, 2013 9:06 pm
by stcstc
i use

http://www.lionpic.co.uk/product/SCALPE ... 366,0.aspx

with

http://www.lionpic.co.uk/product/BLADES ... 072,0.aspx


also have stanley with dual metal blades from screwfix. although not for trimming prints

Re: Foamboard cutting

Posted: Sun 24 Nov, 2013 9:11 pm
by Roboframer
Has to be retractable here, I have a habit of fumbling about for things!