How thick are they, a couple of mm, like coins?
iamzero wrote:Couldn't you cut a piece of mount board exactly how the moulded case is with the holes cut out too so the coins could sit within and sandwich the lot either side with glass?
"Exactly" even with a CMC wouldn't be that easy, cutting yes, but not plotting; manually I don't think I'd want to know!
CMC-less I'd be suggesting cutting out the backs of those apertures that need to show both sides (unless they're all already cut right through) and framing the thing as it is with glass or acrylic each side. ............ or subbing out the mount-cutting bit to someone with a CMC.
With a CMC the nice box can be kept should they ever need to be sold/passed on as they came. The coins could be mounted so they could be (just) seen completely - i.e. float mounted, but that would be a PITA, which is fine if the customer's willing to pay for the time. Without photos/diagrams that I don't have it might take longer to describe than to do - sorry - but Melinex anyway.
"Easiest" way is to cut three multi-aperture mounts, the centre one out of a board the thickness of the coins with 90 degree cut apertures to the EXACT size of each to make a squuueeeeze in fit - also known as an engineering fit.
The other two mounts would have the apertures cut 1mm smaller to go juuuuuuust over the coins and would be bonded to the centre mount - you could opt to show the backs of all the coins or just the ones that need to be, but that might look odd.